/ / How to braze copper pipes, what solder to use?

How to braze copper pipes, what solder to use?

Copper is a metal that hassufficiently soft, supple structure. Therefore, unlike the same steel, it is easier to solder such material than to weld it. With a strong desire, the availability of the necessary tools and tools to cope with a similar task, even a beginner can. Let's find out how to solder copper pipes.

Quality of copper pipes

Often, pipes made from thematerial, are used in the household when installing elements of heating and water supply systems. Copper is the optimal solution for creating such conductive paths. It has a perfectly smooth surface, does not corrode, is not blocked by deposits, and also has bactericidal properties. Finding out how to solder the copper heating pipes correctly, you can ensure the uninterrupted service of the system for several decades.

how to braze copper pipes

Tools and materials

Before you figure out how to solder copper pipes, you need to prepare a set of tools that you might need in the course of the work:

  1. Truborez.Copper is a fairly soft material. Even slight pressure on such pipes can cause deformation. For this reason, when cutting them, it is recommended to use a specialized tool.
  2. Расширитель.Since copper pipes of the same size are used during the arrangement of a water supply or heating system, in preparation for soldering joints, it will be necessary to use a tool to increase their diameter.
  3. Chamferer. After dividing the pipes into the required segments, it is necessary to perform the processing of their edges. Only so the elements of the future system will be able to go into each other.
  4. A steel brush is required to strip pipes from the inside.
  5. A metal brush allows you to remove dirt, all sorts of layers and oxides, which can make it difficult to perform high-quality joint soldering.
  6. The gas burner is used to heat the joints. Must contain a special nozzle, which allows the flame to be adjusted.
  7. The solder has the form of wire or rod, the melting point of which is lower compared to copper.
  8. Flux is a chemical compound, the application of which facilitates the soldering of joints.

how to braze copper pipes

How to solder copper pipes?

At present, numerousvarieties of solders, which are capable of providing a reliable connection of copper pipes by soldering. Most often, masters resort to the use of low-temperature solders. The latter make it possible to create joints with a relatively low heating of the material, which does not cause deformation of copper. However, such seams are not the best mechanical qualities.

As for solders destined for solderingat the highest temperatures, they allow you to create the most durable connections. At the same time, they are recommended for use only by experienced craftsmen, since without the appropriate skills, prolonged thermal effects on the metal can lead to its burning.

than you can braze copper pipes with each other

How can you weld copper pipes together?When low-temperature soldering, which is common in the arrangement of domestic heating and water supply systems, most often resort to the use of lead-free solders. The latter make it possible to create a sufficiently stable connection to mechanical loads. Among such solders it is worth noting the alloys of tin with bismuth, antimony, selenium, silver. The main share in their composition is tin - about 95%. The rest is accounted for by additional components.

To perform a low-temperature soldering completelysuitable cheap solders based on tin and lead. However, they are not recommended for use in the construction of water pipes, which are designed to supply drinking water, since lead is a toxic material.

What is the best flux for brazing copper pipes?

In the case of low-temperature soldering, usuallychemical compositions based on zinc chloride are used. However, trying to figure out how to solder copper pipes, do not pay too much attention to the composition of the flux. To solder copper, it is enough to purchase any product intended for these purposes, for example, rosin-vaseline paste.

Как паять медные трубы без флюса?It is quite possible to make strong connections without the use of chemical compounds. However, high-temperature brazing should be carried out using the best quality solders based on tin and silver.

how to solder copper pipes

Soldering procedure

How to braze copper pipes? The works are performed in the following order:

  1. With the help of a pipe cutter, the workpieces are divided into lengths of the required length.
  2. The outer and inner surfaces are cleaned with a metal brush and brush, which will be subject to soldering.
  3. A special expander increases the diameter of the endings of the segments, which are planned to be pushed onto other pipes.
  4. At the edges of future joints, a flux is uniformly applied.
  5. The endings of the pipes are inserted into each other. The moistened sponge removes the remnants of the flux.
  6. The connection is heated. As soon as the flux changes the original shade to silvery, the heat treatment of the surfaces must be stopped.
  7. The solder is brought to the next joint. The latter should begin to spread without heating the burner, from the increased temperature of copper.
  8. The solder is discontinued as soon as the solder fills all voids in the seam area.
  9. After cooling of the joint, the joint is wiped with a wet piece of matter, which allows removing the solder and flux residues.

braze copper heating pipes

Useful recommendations

Существует ряд советов, которые могут пригодиться at performance of works. So, for masters who do not have an impressive experience of soldering copper pipes, it is recommended to practice beforehand, using pieces of unnecessary blanks as an expendable material. According to specialists, it is necessary to perform a trial soldering several times to form a general idea of ​​such work.

During the heating of the joints, the burner does notsuppress the flame at one point, since its temperature can reach about 1000 ° C. In order not to burn copper, it is enough to evenly heat the section for 20 seconds.

When soldering is complete, a thorough flushing of the pipeline system must be carried out under a considerable head of water. This is the only way to remove surpluses of solder and flux that are frozen inside the joints.

how to solder copper pipes without flux

Finally

So we figured out how to braze the copper pipes.With a responsible approach to the task and the availability of the necessary tool, everyone is able to cope with such work. It is important only to practice beforehand, without deviating from the technology.

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