/ / Brake pad wear sensor: principle of operation, replacement, installation

Brake pad wear sensor: principle of operation, replacement, installation

Brake system is one of the most important.components of any car. Its main elements are the disc and pads. Braking is based on the force of friction. The pads are in contact with the disc, resulting in torque resistance. The machine starts to slow down. However, over time, the friction material wears out and the pad requires replacement.

brake pad wear sensor

It is not only important to properly install these.details, but also in time to diagnose wear. This helps the motorist brake pad wear sensor. The principle of operation, the device types - later in our article.

Characteristic

Based on the name, it becomes clear thatThe main function of this element is to determine the degree of wear of the friction material. A special lamp is displayed on the instrument panel. When the thickness of the pads approaches the minimum, the contacts close. The driver sees the corresponding signal on the instrument panel.

Kinds

At the moment there are several types of sensors:

  • Mechanical.
  • Electronic.

They can be installed both on one and on several axes of the car. To find out their essence of work, consider each type separately.

Mechanical pad wear sensors

It's pretty simple, but effective.tool for tracking the wear of the friction lining. Such a brake pad wear sensor has a simple device and consists of a plate of a certain shape. It is installed on the base of the pad. How does this item work? The principle of operation is as follows. The sensor plate is installed so that its ends protrude beyond the pad. When the friction material is erased to the minimum value, this protruding end will come into contact with the disk. The result will be a characteristic creak. On it and determine the wear.

brake pad wear sensor
On modern cars sensor installationMechanical type brake pads are not worn, as they have several disadvantages. The first minus is the possibility of losing the record. The second drawback is the frequent false alarms of the mechanism. The element is located in such a way that dirt and other sediments adhere to it. Therefore, even the new pads squeak. Also, the mechanical wear sensor brake pads can not be installed on the drum mechanisms, because of their structural features.

Electric

This is more modern and technological.instruments. They interact with the lamp on the instrument panel. The driver no longer has to listen to his car. All the necessary information is on the panel.

how the brake pad wear sensor works

In turn, the electronic brake pad wear sensor is further divided into two subspecies:

  • External devices.
  • Integrated.

The first type is mounted on the metal part.pads. Sideways there is a special notch. The main advantage is that when replacing the pads, the sensor does not need to be changed. It can be rearranged to the new brake element. Integrated devices are placed inside the friction lining. Extract them is not possible. They are changing in the collection with new brake pads. It should be noted that these elements are easier to replace.

Features of work

The electronic sensor consists of a metalliccore, which is placed in a plastic case. In order to eliminate the risk of damage to the brake disc (since the core will contact it when you press appropriate pedal), the rod is made of soft steel grades.

brake pad wear sensor replacement
Работа датчика износа тормозных колодок based on contact closure. So, when the thickness of the pads will be minimal, the electrical circuit closes. The corresponding light appears on the instrument panel. Recently, manufacturers often install a two-signal brake pad wear sensor. So, the lamp can change its color depending on the degree of wear of the friction material.

Symptoms of malfunctions

This element may fail by severalreasons. The most common is damage or breakage of the power wires. In this case, the lamp will not light up even when the pad is 99 percent worn. The second reason is the oxidation of contacts. This often happens at the junction of the sensor and the plug, near the caliper. During operation, the sensor can get water and dirt. All this affects the resistance of the circuit. As a result, the red lamp can light up even with new brake pads.

brake pad wear sensor
Also note that the eclectic sensor willmaintain its function even in case of faults with wiring. The fact is that inside the element there is a steel core. In contact with the disc, it will cause a distinctive sound. That is, the element will continue to act, but only as a mechanical sensor.

How to replace?

Replacing the brake pad wear sensor maybe produced by yourself. To do this, poddomkratit necessary part of the car and unscrew the wheel. The external sensor will be located near the hub (we will not change the integrated one). The element is mounted on a spring or with the help of clamps. Carefully remove the mounting mechanism and take out the brake pad wear sensor itself. Next, you need to thoroughly clean the seat of dirt and sediment. The sensor pins themselves are also processed. In place of the old set the new element and fasten the wheel back. We lower the car from the jack. We check the performance of the new element. If the pads are worn, the lamp should be lit. In some cases, to resume the correct operation of the sensor, it is enough to simply clean the contacts.

Pad replacement rules

Many are wondering whatperiod of time to change pads. Even the manufacturer will not give an exact answer to it, since everything depends on the style of riding. Practice shows that with moderate use, the front pads "walk" up to 40 thousand kilometers.

installation of brake pad wear sensor
The rear serve 2 times longer, sincebraking the main force is placed on front. With the active driving style, the resource of friction materials will be up to 15 thousand kilometers. Experts do not recommend a long ride with a lit indicator lamp. The steel tip quickly wears out, therefore, in addition to the pads, you will have to change it.

Conclusion

So, we figured out how the wear sensor works.brake pads. As you can see, this is a very useful device that automatically signals the need to replace the friction linings. Such an element can often be seen on cars "Mercedes" and "BMW". If desired, such a device is installed on other cars. The easiest way to put a mechanical device. The electric sensor cannot be installed because there is no corresponding indicator lamp on the instrument panel.

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