/ / Pulse counter: purpose and application

Pulse Counter: Purpose and Application

In production where there are automation lines,There is always a need to count something. This may be the quantity of products, the length of the material, the time it takes to complete any technical process, a machine operation or a specific mechanism, energy. An automatic pulse counting device can handle all this.

pulse counter

What is pulse counters

A device that can count pulses is a certain automatic module and is used as an element of control of automated lines of various types.

The counters are capable of keeping score in direct, reverse andreversible direction of pulse counting and connecting / disconnecting control circuits over external devices at the moment of reaching the required number of signals.

Лицевая панель устройств подсчета прямоугольных signals equipped with a sign-type indicator and controls - buttons. Structurally, the devices are designed in such a way that they can be easily installed in control cabinets, their panel in the foreground.

External circuits are switched with a meter through a connector-terminal block on the back of the device.

How counting devices work

The principle of operation of the pulse counter is based on the following:

  • With the help of push-button organs, the operator dialsa given set of counting, which has a display on the instrument panel, and is also fixed by an autonomous memory, powered by a separate power supply.
  • A signal (impulse) arriving at the counting input adds or subtracts a single value from the parameter set in advance, which is also displayed on the scoreboard.
pulse counter with sensor
  • At the moment of coincidence of the values ​​of the calculated and specified control signal is fed to the relay, where the position of the contact group changes.
  • When a signal arrives at the reset input, the pulse counting device enters a zeroing state.

The reset function through the reset input is not available.all schemes counters. In some, this process automatically occurs when the setting and counting values ​​match. At the same time, a pulse is applied to the relay, which switches the contacts for a certain predetermined period of time.

Universal counters can have simultaneously anddirect, and countdown, which can be controlled by phasing pulses at the input of the device. This feature allows the device to use the latter for winding machines when counting the number of turns.

Registrar Appointment

The counter pulse recorder is created formonitoring of hot and cold water use, energy and gas. The device works in conjunction with conventional electricity, gas and water meters, where there is a special pulse output for telemetry tasks. The registrar can also remotely track the consumption of energy resources and conduct other accounting operations.

recorder application

Depending on how many channels it hasrecorder, it can serve the same number of number-pulse channels. Devices of this type, as a rule, are mechanisms for the transformation of the secondary order. The converters of the primary order are the counters of the flow of water, natural gas or energy, in which the telemetric output is installed. An example of a registrar in the domestic market can serve as a pulse counter "Pulsar"

Besides the account scheme, the registrar has another schemememory that does not depend on external power. This memory contains an archive where all accounting data is stored. Information can be transmitted to the network using a special interface.

orion pulse counter

Pulse counter "ARIES"

The meter presented is a microprocessorthe system, which is used for counting on a moving conveyor belt the number of finished products, as well as the length of the polymer film obtained by extrusion, the cable wound on Babin. It is also used when solving various issues of product sorting, determining its total quantity and batch numbers.

Built-in timer counter SI8the device makes it possible to use the device when performing the functions of the flow meter, calculating the speed of the shaft torsion, the operating hours counter. The digital device has a case design of three types: one wall version and two shield. The meter can provide the following functions:

  • calculate the pulses in the reverse, forward and reverse version;
  • determine the speed with which the nodes and elements of mechanics rotate, as well as the direction of this rotation;
  • to calculate the flow in the total and the current version;
  • measure how long the process lasts;
  • determine what the operating time of machines and equipment;
  • using two output devices, control the load;
  • store the measurement results;
  • transfer data through the interface.
single channel counter

Single channel counter

The pulse counter SI model SI1-8 isan eight-bit single-channel device that can work in conjunction with various sensors. Its main purpose is to control the technological processes of a wide range of production. The stated meter also has the ability to work in conjunction with the encoder.

Technical capabilities of the device allowcount the impulses arriving at its input and calculate the volume of the resulting product using any units of measurement. The main functions of the circuit are:

  • counting input pulses automatically;
  • any version of the calculation - from zero to the set limit, back and reverse mode;
  • calculation of hours of equipment equipment;
  • the possibility of using different coefficients programmed into the device;
  • flow meter functions;
  • display of measurement results clearly;
  • the ability to control the actuator outside;
  • data storage in memory and transfer of their network;
  • the possibility of programmatic impact on the counter.

Setting testimony

To enter the counting setting on a typical pulse counter, you must perform the following steps:

  • enable the “enter” button - the device will switch to the state of the blinking lowest discharge of the installation;
  • select the desired value of the number;
  • go to the next position of the discharge using the "select" button;
  • so setting the values ​​of each position to reach the highest level.
product count

Principles of classification devices

There are many modifications of pulse counting devices that are designed to solve various production problems. All of them have the following classification by:

  • used supply voltage;
  • amplitude of counted pulses;
  • the speed of the scheme;
  • digit capacity;
  • counting control system, as in the pulse counter recorder "Pulsar";
  • the number of circuits connected by one device;
  • universality in terms of the possibility of reverse, reverse and direct counting;
  • output functionality;
  • type of output;
  • mind hull shell.

What devices are powered from

Different types of pulse counters can be powered by different voltages, mainly:

  • variable or constant electricity from 18.0 to 36.0 volts;
  • variable or constant electricity of 85.0 to 240.0 volts.

Signals arriving at the input of devices may have amplitudes in the same range as the supply voltage.

Касаемо выходного контакта счетчика, напряжение it can reach up to 250.0 volts with a current of up to 3.0 amps. This does not apply to high-speed meters. They have an output electronic key, assembled on transistor logic.

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