/ / Gland seal pump. Packing Seal Design

Omental pump seal. Packing Seal Design

Loss of operation during pump operationfluid. As a rule, this occurs at the point of joining it to the pipeline. To avoid it, it is necessary to use a gland seal pump. It is about this device will be discussed.

Pump gland packing

On modern centrifugal sediments installed various structural elements and details.

centrifugal pump seals
At the same time it is necessary to ensure normalfunctioning not only of individual elements, but also of all equipment. Pump gland packing is used more often than other methods. The reason for this is the simplicity of the design, as well as easy installation.

Seal Requirements

Household pumps work due to the impeller, which operates on the engine.

pump gland packing
As a rule, it is electric.The rotation of the impeller occurs due to the energy supplied from the motor through a mechanical clutch. The motor shaft is not in the housing. Therefore, its tightness is broken. Because of this, large amounts of fluid leak. If you use a gland seal pump, then problems can be avoided. Today, various methods are used:

  1. Padded seal. This is a round construction consisting of a fibrous material.
  2. Lip sealAs this compactor, materials that work well in tension are used. Reinforcement is used to increase the rigidity of the structure. This type of installation on domestic pumps, where the speed of rotation of the shaft has a low rate.
  3. Slit sealIt has a different name - the labyrinth. This is the most reliable type of seal. It is a round construction made of soft material. This type is mounted on multistage pumps. If you install other seals on them, this will lead to a loss of performance of the unit.
  4. Face gland seal. This type is presented in the form of two rings that are tightly spaced to each other. The first one performs rotational movements along with the working shaft, and the second one is static.

There is a pumping equipment where the use of a compactor is not required. These are devices containing a magnetic coupling.

Seal operation

The gland seal of the pump shaft is used to ensure tightness.

packing design
As a rule, they are used for submersible types, since they do not have special requirements for fluid leakage. In this case, a longer life is more important.

Gland seals on the market togetherwith devices for pumping fluid. Why are they so called? The sealant has a round shape consisting of a fibrous material. This form is made on the gland base. The fibrous material must be constantly wetted by the pumped liquid. It acts not only as a lubricant, but also as a cooling material. Therefore, the loss of fluid still can not be avoided. In one hour of work consumed up to 15 liters of water. If you do not wet the fibrous material, it will quickly burn and have to install a new one.

It is worth noting that the elements needconstant service. Replacing the packing is done without disassembling the pump and the engine. This is a significant advantage. You do not need to call a specialist. Tightening the cuffs is done independently.

Packing Seal Design

Today on the market there is a wide range of packing seals.

The main types are:

  1. The reinforced material with one edge. Serves to prevent leakage.
  2. The reinforced cuffs with one edge. This device is used to protect oil seals from dirt, as well as fluid loss during pumping.

In addition, the edge can be made in several versions:

  • standard;
  • with machining.

The seals are also divided by the type of material for the rubber used in the cuffs.

pump shaft seal
Among them are the following materials:

  • Rubber. Different grades of rubber are made from this material. Their main advantage is the ability to withstand low temperatures.
  • Fluororubber. Used only for rubber grades 1 and 2. Able to withstand temperatures up to 170 ° C, which is achieved when pumping a viscous oil.
  • Silicone. Applies only to rubber grade 1. Able to withstand temperatures up to -60 ° C.

Modern cuffs are produced together with the spring, which is needed to seal shafts of different diameters.

Characteristics of the sealing material

Compared with other seals, cuffsdiffer in flexible and plastic properties. Performance features depend on the type of sealing material. Depending on the structure, they may have diagonal weaving in the form of a heart. Their composition is also different, and may be:

  • may contain asbestos;
  • be dry or impregnated;
  • reinforced and unreinforced.

Packing seals are also used.centrifugal pumps and hydraulic presses. During installation, it should be borne in mind that a certain amount of pumped liquid will be used to wet the seal.

Advantages of stuffing box

So, the cuff that serves to pump fluid,has the appearance of braided rope. The threads are made of asbestos or cotton. Sometimes copper wire is inserted into them. The middle is made of lead. When weaving can be used from 4 threads.

Glands are installed on the suction side. However, they can be mounted in other places. The amount of packing depends on the diameter of the shaft.

How is the gland selected

Before you buy a seal, you need to consider a number of characteristics.

centrifugal pump seals
The first and most important issue is the indicator of reliability. Another important factor is the cost. Among other criteria are considered:

  • operation time;
  • specific rate of fluid loss;
  • life time;
  • repair or replacement costs.

It is necessary to choose a stuffing box sealant, proceeding from standard sizes. Here they look at the outer and inner diameters, as well as the wall thickness.

Reviews

Many users are happy with stuffing boxsealant. Using it for mounting a single-stage pump, they noticed that the seal is suitable for any shaft speed. The most popular models are silicone grease seals. They are able to withstand high temperatures. Some fibers are treated with a special liquid, which allows the use of a sealant for pumping aggressive media.

Users pay attention to the design of the seal. The cuff consists of a woven asbestos thread.

gland seal
Copper wire is also used in its manufacture. This combination makes it quite strong, and it is not exposed to the actions of the pumped liquid.

Cost

As mentioned earlier, when choosing a seal should take into account some characteristics.

o gland seal replacement
They affect the cost of the device. Their price is in the range of 100 to 500 rubles.

Conclusion

To prevent large fluid leaks,use gland seals. They are performed in various versions. Of course, the loss of fluid will be, but it is small. The volume will be spent on wetting the sealing material. Many users are happy with this device. As a rule, it is placed on submersible pumps used for pumping dirty water. Their service life is quite long, and reliability is high. For a fairly small price you can purchase quality material that will last a long time.

So, we examined what the packing of centrifugal pumps are for and what types they are divided into.

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