/ / Prefabricated structures made of sandwich panels: installation technology

The fast-built designs from a sandwich panels: installation technology

The fast-built designs from a sandwich panels -these are buildings that are assembled very quickly, but at the same time are distinguished by reliability, versatility and cost effectiveness. It is not by chance that such constructions are very popular when arranging various garages, hangars or warehouses that are built for a specific period.

What are the features?

prefabricated sandwich panels

The fast-built designs from a sandwich panels have several advantages:

  1. Low cost.
  2. Durability and reliability of power structures.
  3. Efficiency of warming (for this purpose polyurethane foam is most often used).
  4. Fast assembly.
  5. Low weight of structures compared to products made of reinforced concrete.
  6. Aesthetic and modern appearance.
  7. The bulk of the working space.

Sandwich panel constructions are supplied onthe object is already in finished form, where they are going. Each element is assigned a specific number, so the entire installation process is carried out in accordance with the wiring diagram. High-strength bolted connections without welding are used to connect components.

What is being built?

prefabricated buildings of sandwich panels car wash

On the basis of prefabricated structures using sandwich panels, you can build:

  • administrative and office buildings;
  • production workshops, buildings, factories and plants;
  • logistic and warehouse complexes;
  • sports facilities;
  • agricultural buildings;
  • shopping and entertainment complexes;
  • catering enterprises, laboratories, hospitals;
  • garages and car washes.

Any prefabricated structures fromSandwich panels consist of a number of elements, each of which plays a large role. This is the foundation, metal frame, enclosing structures and architectural sites. Consider each item in more detail.

Foundation: The Basics of the Basics

The foundation of any building must be reliable andthoughtful. That it is the load of the building. When using prefabricated structures, you can choose a monolithic, pile or slab foundation. The choice must be made on the basis of what the geotechnical and hydrogeological conditions of the building site are, the design features of the building, the magnitude of the load that will fall on the foundation.

Most often prefabricated structures fromSandwich panels are built on the basis of a light foundation, especially if the building will serve a limited time. For example, in the construction of one-story buildings, a fairly simple alignment of the territory on which construction will be carried out. If the structure will serve from 10 years and longer, then it is possible to use a reinforced concrete plate 200 mm thick. And the most economical foundation is tape.

Metal frame

The second stage of the installation of prefabricated structures- is the installation of a metal frame, which is the skeleton of the building. That it serves as a guarantee of reliability and rigidity of the structure. Fencing structures of walls, roofing systems, windows, doors, beams and various auxiliary components will be installed on the metal frame. A steel frame is created, and the elements are joined using high quality steel bolts. Modern lightweight constructions of sandwich panels are made on the basis of the following types of base: frame, arched or container.

Walling

prefabricated sandwich panel structures project

В качестве ограждающих конструкций выступают cladding materials that work on walls and roofing systems, window and door openings. Fastening of these materials is carried out on the metal frame of the building. Thanks to the possibility of finishing, houses made of sandwich panels (you can also assemble them with your own hands quickly and efficiently) look aesthetically pleasing and attractive. And the choice of materials depends on what requirements are imposed on the building.

Materials for walls and roofs

The walls and roofing system of pre-fabricated buildings can be built from the following materials:

  • profiled sheet (galvanized or painted);
  • sandwich panels, complemented by insulating material (mineral wool, polyurethane foam, polystyrene foam);
  • sandwich profile, which is collected by individual elements;
  • bricks, foam blocks, which are used independently or in combination with ventilated facades.

Выбору материалов для крыши нужно уделять close attention, since it will be the main burden. Competent sealing of roofing elements, insulation, organization of drains - all this will allow to protect the structure from the effects of moisture, frost.

How to assemble a sink

prefabricated sandwich panels

Today in construction are widely usedthe fast-built designs from a sandwich panels. Car wash or garage on the basis of such systems are built quickly and meet all modern standards and requirements. These autonomous buildings are being erected without a foundation, while the first such building appeared in the late 90s. There are several types of such structures: prefabricated block, frame tent and pneumoframe.

The main document on the basis of which are builtthe fast-built designs from a sandwich panels, - the project. It displays information about how the building will be, how much materials will be required for its construction, what load will be placed on the foundation and other important calculations.

Precast Car Wash

This design consists of a precast orwelded metal frame, as well as cladding materials, which act as a sandwich panel. The peculiarity of this composite material is in the presence of two-sided cladding and a filler made of insulating material. This car wash is built in several stages:

  1. A frame is created, the supports of which are partiallyburied in the ground or attached to the surface with anchor bolts. Vertical beams are stretched transversely, after which the formation of a frame of walls and internal partitions is performed.
  2. Plating is in progress. Fastening of the panels produced bolted connections.
  3. Installed gates, windows, doors. It is best to use lightweight construction, for example, based on plastic or aluminum frames. Gates are sectional or sliding.
  4. Prepared interior. Finishing should be carried out with the use of moisture-resistant materials that will withstand moisture.
  5. Installed water and power supply systems, sewage, equipment is connected.

Frame awning car wash

prefabricated sandwich panels photo

The peculiarity of such systems is in the possibility of assembly anddisassembly. Therefore, even prefabricated structures of sandwich panels b. y will be quite suitable for use. For the erection of a tent frame car wash, you will need a frame made of metal beams, guides made of fiberglass, to which the awning fabric will be mounted. The peculiarity of the fabric is that it is made of PVC and is insulated with extruded polystyrene plates. The assembly is carried out in 4 stages:

  1. Going frame. Walls are placed on leveled ground. First, spatially stable sections are mounted, then internal partitions are installed.
  2. Set the canvas.Elements of fiberglass bolted to the beams, and the canvas is stretched to the bottom. The guides are made of elastic and durable bending materials, so the structures are durable and able to withstand heavy loads.
  3. Warming is performed. Extruded polystyrene is most commonly used.
  4. Internal premises are being prepared: finishing is done, networks are laid, sanitary systems are installed, equipment is connected.

Pneumo car wash

sandwich panel constructions

These prefabricated structures fromSandwich panels (photo presented in the review confirms the simplicity of the construction process) are built on the basis of a lightweight framework based on metal arcs. Between them are inflated arcuate cylinders. They are made of PVC, resistant to the emergence of air, and for protection against precipitation, they are additionally covered with a special PVC sheet. This car wash is also being built in several stages:

  1. Готовится каркас:metal arcs connected below are installed on the leveled surface. Cylinders are placed between adjacent elements, after which the structure is covered with a sheet, and its edges are attached with slings and grommets to the frame.
  2. Inflate cylinders. For this, industrial pumps are used. From above, the building is closed with a PVC-based heat-insulated fabric, after which sectional doors are hung.
  3. The resulting room is being equipped.

What good fast-built car wash?

prefabricated sandwich panels


Firstly, such structures can beneed to be transported from place to place. Since they are being built without a foundation, the process of dismantling and reassembling them is simple and easy. Secondly, this procedure is performed quickly. As a rule, a maximum of 3-4 days passes from construction to commissioning. One more day the equipment is being adjusted. Thirdly, the construction of pre-fabricated buildings is inexpensive: the savings are provided by the lack of a foundation and the need to rent equipment, inviting specialists. Fourthly, garages, car washes, warehouses and other premises can be made in a wide size range.

Prefabricated sandwich panel structures: cost calculation

lightweight sandwich panel constructions

To calculate how much it would cost to build a prefabricated garage, car wash, agricultural room or hangar, you need to take into account several factors:

  1. The length of the building.
  2. The width of the span.
  3. Height.
  4. The thickness of the walls, roofing.
  5. Glazing area.
  6. Openings area

Despite the fact that such buildings are built quicklyand easy, without a project is not enough. Design begins with the fact that the technical task is formed. Then the primary calculations of the frame are carried out, to which the graphic elements, architectural development are attached. The last stage - the author's supervision. In the architectural part, such elements of the future building as the design, dimensions and shapes of the facade, the general appearance of the structure, structural elements and features are developed.

If a logistics complex is being built, thenthe logistic scheme is being worked out. It is needed to optimize the movement of cargo within the warehouse, and the size of the building, the location of the gate will be calculated according to the number and type of goods, the location of cargo corridors. In addition to the standard project, the companies offer individual designs that will take into account the wishes of a particular customer to the type of specific building.

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