The compressor is a universal unit,which found wide application, both in large-scale production and in small workshops. Also it is installed on various cars and special equipment. That is why the question of how to create a compressor with their own hands from the ZIL compressor is very interesting for many masters who want to save on the purchase of this device.
To begin with, it should be said that suchproducts will not be of great performance, and their manufacture can be expensive. However, there are a lot of applications that force us to look for material on how to make a compressor with our own hands from a ZIL compressor.
Beginners often ask a question aboutwhy this particular item is worth buying in order to create a compressor with your own hands. Zil 130 they consider obsolete car, and the units that are installed on it, worn out. However, it is immediately worth noting that in our country it is this part that is easiest to find, and its cost directly depends on the state. In this case, the ease of manufacture of this unit allows for elementary repairs and greatly simplifies maintenance.
Also compressor do it yourself from ZilovIt is much easier to manufacture a compressor than to use other products of this type for this. To perform elementary tasks, it will practically even not need to be redone. However, if long-term use or heavy loads are required, then some refinement will be needed.
To create a do-it-yourself compressor fromzilovskogo compressor, it is necessary to solve the problem with the transfer of torque to the unit itself. You will also need an engine of a certain power and with a specific number of revolutions. Therefore, certain purchases will be required.
Special attention should be paidto the receiver. It is selected in accordance with the tasks assigned to the product. At the same time, a pressure gauge and a safety valve are installed on it, which will be responsible for the required pressure.
When the compressor is made with their own hands fromZilovsky compressor, it is necessary to make a very important decision on how power will be transmitted from the engine to the unit itself. However, some masters prefer to connect directly, believing that in this way they will not lose the number of revolutions and power. However, it is worth remembering that for such methods of implementing the connections you need to have a fairly powerful engine. Therefore, the most commonly used belt transmission.
When do the compressor with their own hands, ZilovskyThe compressor is usually attempted to be connected to the engine through a reducer. So you can get a pretty good effort at the initial start-up or in the presence of pressure in the receiver. However, the cost of a good gearbox is quite high, and the belt drive option can be considered the most optimal.
If we collect the ZIL 130 with our own hands,it is very important to choose the right power unit, which will be as close as possible to the operating parameters of the device. In this case, usually look at the speed of rotation. It should be at least 2000 revolutions per minute, since it is this parameter that will allow you to create maximum pressure and allow the structure to work in a sparing mode.
By the selection of power fit separately.The fact is that the cost of an electric motor very often directly depends on this parameter. It is believed that for such compressors enough power to 1 kW. However, this is justified if the unit is going to be used for a short time and without large loads. Therefore, most often use more powerful products.
Typical iron-based compressor from ZIL 130usually try to make a compact and mobile. Therefore, the use of large and large receivers simply does not make sense. Also, it is not necessary to purchase these elements of the unit separately, since they can always be created independently. To do this, you can use almost any metal container. It is best to use gas cylinders or old fire extinguishers.
Immediately it should be noted that you will needfurther refinement of the receiver. It will need to install a pressure gauge and pressure regulator. Usually purchased a separate node with a gearbox, which is installed at the entrance to the tank. It is also very important to install the back pressure valve. It is adjusted to the optimal mode of operation of the future product with a certain margin of 10-15%.
Even if you plan to make an ordinary garage compressor from the ZIL compressor, the unit itself will need to be slightly modified.
Today, there is just a hugethe number of various modifications that are designed to increase productivity and service life. All of them usually refer to the lubrication system and the transmission of torque. However, the final choice always depends directly on the destination of the final product.
At first it is worth making a bed on whichwill install the compressor with his own hands. ZIL 130 has certain seats for this unit, which must be transferred to the frame. So you do not have to make additional holes in the compressor itself, and you can use an additional depreciation system.
Next to the frame mount the engine.In this case, fixation is performed in a rigid position, at a distance necessary to realize the transmission of torque. The receiver and other elements that can be connected through hoses can be positioned separately. Sometimes they are easier to connect at the place of work, in order not to burden the bed itself.
Assembling a Zilovsky compressor with his own hands,It should be remembered that this work will require the performer to be able to handle various tools and to adhere to the technology for processing all kinds of parts. It is also worth remembering that the purchase of certain units will lead to costs, which means that before starting to work, you should carefully evaluate all costs and compare them with their capabilities. The fact is that with intensive use of such a compressor is only enough for a couple of years.